Aluminium Design, Fabrication & Finishing

Custom aluminium parts produced through P&A International partner factories

One Engineering Partner for Custom Aluminium

Aluminium is light, strong and endlessly workable — if the right process is chosen. P&A International engineers and coordinates the full range of aluminium work — extrusion, die casting, fabrication, heatsinks and finishing — across a vetted China-based partner network, so one engineer owns the whole part from design to delivery.

As an engineering-led contract manufacturer founded as an engineering consultancy, we assign one dedicated engineer who specifies the alloy and process, provides free off-tool samples, and scales into volume through our partner network — every supplier ISO 9000 certified or better.

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Engineering-led since 2008
consultancy + manufacture

One dedicated engineer
per project, end-to-end

Free off-tool samples
before mass production

ISO 9000 partner network
every supplier certified or better

24/7 engineering support
one-off to high volume

Aluminium capabilities

Aluminium extrusion

Aluminium extrusion

Custom profiles, post-extrusion machining, anodising and fabrication. See our extrusion services.

Aluminium die casting

Die & metal casting

Die, gravity, investment and sand casting with machining and finishing. See our casting services.

Aluminium fabrication

Aluminium fabrication

Cutting, bending, welding, machining and finishing to ~55 mm plate. See aluminium fabrication.

Aluminium heatsink

Heatsinks & thermal

Extruded, bonded, skived and heat-pipe heatsinks. See our heat sink and heat pipe pages.

Why one aluminium partner

  • One dedicated engineer owns extrusion, casting, fabrication and thermal projects end to end
  • Alloy and process selection — 6063/6061/6005/6082 and cast alloys
  • Anodising (clear/colour/hard), powder coat, paint and bright dip
  • Post-process CNC machining to critical tolerances
  • Free off-tool samples with quality-assessment reports before any volume order
  • Assembly, kitting and private-label programs
  • A single point of contact across every aluminium process
  • Every supplier in our network is ISO 9000 certified or better

At a glance

Extrusion Custom 6063/6061 profiles + finishing
Casting Die / gravity / investment / sand
Fabrication Cutting, bending, welding to ~55 mm plate
Thermal Heatsinks & heat-pipe assemblies
Finishing Anodise, powder coat, paint, bright dip
Machining Post-process CNC to tolerance
Samples Free off-tool samples before mass production
Quality Every supplier in our network is ISO 9000 certified or better

Why engineers & buyers choose PA

For design engineers

A true engineering partner — one dedicated engineer selects the alloy and process across extrusion, casting, fabrication and thermal, so a multi-process aluminium part has a single technical owner instead of a chain of vendors.

For purchasing

Low-risk scalability — free off-tool samples before mass production, one point of contact across all aluminium processes, target-cost DFM, and a vetted ISO 9000+ partner network managed end-to-end by P&A.

3 easy steps to get started

1

Tell us the part

Share the part, the processes it needs and the volume. One dedicated engineer recommends the alloy and route.

2

Proposed approach & quote

You receive a proposed approach and indicative pricing — typically within 48 hours.

3

Samples & production

Free off-tool samples, then volume produced, finished, assembled and shipped through our partner network.

Applications

LED lighting · electronics & enclosures · automotive & e-mobility · industrial equipment · energy & storage · architectural · thermal management.

Explore the aluminium capabilities in detail: aluminium extrusion, casting, aluminium fabrication, heat sinks, heat pipes and our custom heatsink and custom extrusion pages. For steel and other metals, see the metal hub and our contract manufacturing in China overview.

Choosing the right aluminium process

A few early decisions point to the right process — or tell us the part and we will choose:

Profile-based Constant cross-section → extrusion; add machining and anodising for a finished part.
Net-shape Complex 3D shape at volume → die casting; larger/thicker or low volume → gravity or sand casting.
Fabricated Sheet, plate and welded structures → fabrication, to roughly 55 mm plate.
Thermal Cooling → extruded, bonded or skived heatsinks, with heat pipes for high heat flux.
Finish Anodise needs anodise-grade alloy; flag cosmetic faces early.

What to send us for a fast, accurate quote

The more of this you can share, the quicker we can return a proposed design and price:

  • What the part is and its application
  • Which processes it may need
  • A model, drawing or sample
  • Alloy preference if known (we can specify)
  • Annual volume and target cost
  • Finishing and assembly needs

Not sure which process? Describe the part and one engineer will choose the most efficient aluminium route.

📄 Download the contract manufacturing capabilities & RFQ guide (PDF)

Get a quote

Tell us about your aluminium project and one dedicated engineer will reply — typically within 48 hours — with a proposed approach and indicative pricing.


    Optional: attach a model, drawing or sample photo (PDF, image, ZIP, doc, STEP/IGES/DXF - max 8 MB).

    One dedicated engineer reviews every enquiry and replies with a proposed design and indicative pricing. Your details are used only to respond to your enquiry. Prefer email? support@pa-international.com.au

    Frequently asked questions

    What aluminium processes do you offer?
    Extrusion, die and metal casting, fabrication (cutting, bending, welding), heatsinks and heat-pipe assemblies, plus anodising and finishing — coordinated by one engineer through our partner network.
    Can one project use several processes?
    Yes — a single dedicated engineer sequences extrusion, machining, finishing and assembly so a multi-process aluminium part has no hand-off gaps.
    Can you specify the alloy?
    Yes — selecting a suitable alloy and temper for your loads, finish and process is part of what our engineer does.
    What finishes are available?
    Anodising (clear, colour and hard), powder coat, painting and bright dip, plus mechanical finishes, matched to the alloy and cosmetic requirement.
    What quality standards do you support?
    Every supplier in our network is ISO 9000 certified or better. Free off-tool samples ship with quality-assessment reports and RoHS/REACH documentation as specified.
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